Breakfast Casserole Recipe with Sausage and Eggs

Golden-brown breakfast casserole, sausage pieces peeking through a cheesy, bubbly top from an aerial perspective.
Breakfast Casserole Recipe with Sausage: Baked
By Maxwell Reed
This recipe transforms humble bread and pork into a rich, savory masterpiece using a slow soak method that ensures every bite is infused with flavor. By focusing on high-quality textures and smart prep, you get a reliable crowd pleaser that tastes like you spent all morning in the kitchen.
  • Time: Active 20 mins, Passive 45 mins, Total 1 hours 5 mins
  • Flavor/Texture Hook: Savory, custardy interior with a golden, shatter crisp top
  • Perfect for: Holiday brunches, weekend meal prep, or feeding a hungry crowd
Make-ahead: Assemble completely and refrigerate up to 24 hours before baking.

Master the Ultimate Breakfast Casserole Recipe with Sausage

The first thing you notice is the sizzle. That 1 lb of pork breakfast sausage hitting a hot skillet creates an aroma of sage, black pepper, and rendered fat that instantly brings everyone into the kitchen.

I remember the first time I made this for a group of friends; I used cheap, fluffy white bread and it turned into a sad, mushy pile. This breakfast casserole recipe with sausage and cheese is the ultimate crowd pleasing morning meal, but only if you respect the bread.

We've all been there, staring at a soggy center and wondering where it went wrong. The secret isn't just in the ingredients, it's in how they interact. This version uses sourdough for a reason, its sturdy structure holds up against the custard, giving you that velvety mouthfeel without the dreaded "bread pudding" collapse.

Honestly, don't even bother with low-fat cheese here, the fat from a sharp cheddar is what creates that lacy, crispy edge we all fight over.

You'll find that the best part of this dish happens while you're sleeping. Letting the eggs and milk seep into the nooks and crannies of the sourdough overnight is what makes the magic happen. It’s the difference between a dry egg bake and a rich, cohesive brunch centerpiece.

Trust me on this, once you hear that first "crunch" of the golden top, you'll never go back to the basic version.

Essential Culinary Techniques for the Perfect Custard Texture

Hydration Equilibrium: Stale bread acts as a dry sponge, drawing the egg mixture into its center through capillary action rather than letting it sit on the surface. This prevents the "scrambled egg" separation that ruins most bakes.

Protein Cross Linking: Whisking the 10 large eggs thoroughly breaks down the chalazae, ensuring the custard sets into a uniform, silky matrix instead of having pockets of rubbery egg white.

Maximizing the Maillard Reaction

When you brown that 1 lb of sausage, you aren't just cooking meat, you're creating flavor molecules. That brown crust on the pork provides a deep, savory contrast to the creamy eggs.

I always make sure to let the sausage sit undisturbed in the pan for at least 2 minutes to get a really dark sear before breaking it up.

Structural Integrity via Stale Bread

If your sourdough feels too fresh, toss the 1 inch cubes into a low oven for 10 minutes. This mimics the aging process and ensures the bread can absorb the 2 cups of whole milk and 1/2 cup of heavy cream without dissolving into a slurry.

It’s a simple trick that fixes the "soggy bottom" problem before it even starts.

FeatureFast Method (Canned Biscuits)Classic Method (Sourdough Soak)
Prep StyleOpen and bake immediatelyRequires 2-12 hours of refrigeration
Crumb TextureFluffy, airy, and slightly sweetDense, custardy, and tangier
Best Used ForLast minute weekday hungerPlanned holiday or weekend brunches

Choosing the right method depends on your morning schedule. If you have the time, the classic sourdough soak yields a much more sophisticated flavor profile that pairs beautifully with a sharp cheddar. If you're looking for something similar but with a different twist, you might enjoy this Breakfast Casserole recipe which uses hash browns for a gluten-free friendly base.

Understanding the Timing and Specific Recipe Specifications

Getting the timing right is the difference between a runny mess and a set, sliceable square. You want to aim for exactly 45 mins in a 350°F (180°C) oven.

Use a digital thermometer if you have one; the center should hit 160°F to ensure the eggs are fully cooked but still tender.

ComponentScience RolePro Secret
10 Large EggsStructural binderRoom temp eggs emulsify better with the dairy
2 Cups SourdoughAbsorbent matrixUse the crusty ends for extra texture contrast
2 Cups CheddarFat & Salt sourceGrate it yourself to avoid anti caking starches

Using freshly shredded cheese is a non negotiable for me. The pre bagged stuff is coated in potato starch or cellulose, which prevents it from melting into that silky, stretchy layer we want. It only takes two minutes to grate a block, and your taste buds will thank you.

Breaking Down Your Smart Shopping List Elements

  • 1 lb pork breakfast sausage: Look for a high-quality "bulk" sausage without the casings. Why this? The fat renders out to season the bread cubes naturally.
  • 8 cups sourdough bread: A sturdy loaf with a thick crust works best. Why this? Acidity in sourdough balances the richness of the heavy cream.
  • 2 tbsp unsalted butter: Used for greasing the pan and sautéing.
  • 10 large eggs: The backbone of the custard.
  • 2 cups whole milk: Provides hydration without being too heavy.
  • 1/2 cup heavy cream: Adds that "velvety" luxury to the egg mixture.
  • 1 tsp dry mustard powder: A secret weapon for savory depth. Why this? It cuts through the fat and brightens the overall flavor.
  • 1/2 tsp smoked paprika: For a hint of woodsy heat.
  • 1 tsp kosher salt: Enhances every other ingredient.
  • 1/2 tsp freshly cracked black pepper: Essential for the sausage profile.
  • 2 cups sharp cheddar cheese: Go for the sharpest you can find.
  • 1/2 cup green onions: Adds a fresh, sharp bite at the end.

Identifying the Essential Equipment Needed for Success

You don't need a professional kitchen, but a 9x13 inch ceramic or glass baking dish is the standard for a reason. It provides enough surface area for the top to get crispy while the middle stays moist. I also swear by a large stainless steel whisk to get those 10 eggs perfectly blended with the milk and cream.

A heavy bottomed skillet, like a Lodge cast iron, is the best tool for browning the 1 lb of sausage. It holds heat better than thin aluminum pans, ensuring you get a deep sear rather than just gray, steamed meat. If you're making this for a big holiday, consider this Christmas Breakfast Casserole recipe which is specifically designed for larger overnight gatherings.

Following the Detailed Prep to Plate Instructions

  1. Cube the bread. Cut your sourdough into 1 inch pieces and leave them out on a tray for an hour to dry out. Note: This ensures they don't turn to mush when the liquid hits.
  2. Brown the meat. Cook the 1 lb pork sausage in a skillet over medium high heat until browned and crumbly.
  3. Drain the excess. Remove the sausage with a slotted spoon to a paper towel lined plate. Note: Too much grease will make the casserole separate.
  4. Prep the dish. Rub the 2 tbsp of butter all over the inside of your 9x13 baking dish.
  5. Layer the base. Scatter the bread cubes, browned sausage, and 2 cups of shredded cheddar into the dish, tossing lightly to distribute.
  6. Whisk the custard. In a large bowl, beat the 10 eggs, 2 cups milk, 1/2 cup cream, mustard powder, paprika, salt, and pepper until completely smooth.
  7. Saturate the layers. Pour the egg mixture evenly over the bread and sausage.
  8. The long soak. Cover with foil and refrigerate for at least 2 hours, though overnight is better.
  9. Bake to perfection. Preheat oven to 350°F (180°C) and bake covered for 20 mins, then uncovered for 25 mins until the top is golden and the center doesn't jiggle.
  10. Rest and garnish. Let it sit for 10 minutes before topping with 1/2 cup sliced green onions and serving.

Proactive Strategies for Avoiding Common Kitchen Disasters

Square of breakfast casserole plated with a dollop of sour cream, fresh chives, and a side of bright orange juice.

The most common heartbreak with a sausage and cheese recipe is the "soup" at the bottom of the pan. This usually happens if the bread wasn't dry enough or if the ratio of liquid to eggs was off. If you pull it out and it looks wet, don't panic.

Put it back in for 5 minute increments; the carryover heat will help, but the eggs must reach a certain temperature to set.

Fixing the Grease Slick

Sometimes a high fat sausage releases more oil than expected during the bake. If you see a pool of orange oil on top, gently blot it with a clean paper towel before serving. Next time, try whisking a teaspoon of cornstarch into the milk to help emulsify the fats.

Mastering the Timing

Ovens are notorious liars. One person's 350°F is another's 375°F. Start checking the jiggle at the 35 mins mark. If the edges are browning too fast but the middle is liquid, tent it loosely with foil.

This reflects heat away from the surface while allowing the internal temperature to climb.

ProblemRoot CauseSolution
Rubbery EggsOvercooked or too many eggsCheck temp at 160°F; reduce eggs by one next time
Soggy BreadFresh bread usedUse stale sourdough or toast cubes briefly
Bland FlavorNot enough salt/acidAdd more mustard powder or a dash of hot sauce

Common Mistakes Checklist ✓ Never use fresh, soft sandwich bread; it lacks the structure to hold the custard. ✓ Don't skip the resting period after baking; it allows the proteins to firm up for clean slicing.

✓ Always drain the sausage fat thoroughly to prevent a greasy mouthfeel. ✓ Whisk the eggs until no visible streaks of white remain for a uniform texture. ✓ Use a 9x13 dish; using a smaller, deeper dish will lead to a raw center and burnt edges.

Exploring Creative Flavor Variations and Ingredient Substitutions

You don't have to stick strictly to pork sausage. If you're looking for a different vibe, turkey sausage works well, though you might need to add a teaspoon of olive oil to the pan since it's leaner. If you want a sweeter morning, you could pivot entirely and try this French Toast Casserole recipe which uses a similar custard base but with cinnamon and sugar.

Original IngredientSubstituteWhy It Works
Pork SausageGround Turkey + SageLeaner option. Note: Needs extra seasoning to match pork flavor.
SourdoughCiabatta or French BreadHigh crust to crumb ratio maintains structure.
Sharp CheddarPepper JackSame melting point but adds a spicy kick.

One pan meals are all about what's in the fridge. If you have leftover spinach or sautéed mushrooms, toss them in! Just make sure to cook the moisture out of the veggies first, or they'll leak water into your beautiful custard and ruin the bake.

The Complete Home Cook Freezing and Reheating Guide

This recipe with sausage and cheese is a meal prep dream. If you want to freeze it, I recommend doing so after baking. Let the casserole cool completely to room temperature, then cut it into individual squares. Wrap each square tightly in plastic wrap and then foil.

They will stay fresh in the freezer for up to 3 months.

To reheat, the microwave is fine for a quick fix (about 90 seconds), but the oven is better. Put a square in a toaster oven at 325°F (165°C) for 10-12 minutes. This restores that "shatter" to the top crust that the microwave usually turns into a sponge.

If you're reheating the whole pan, cover it with foil and bake at 350°F (180°C) until the center is hot.

Best Serving Suggestions to Enhance Your Morning Meal

Right then, let's talk about the sides. While this dish is a heavy hitter on its own, a little acidity goes a long way. I love serving this with a simple arugula salad dressed in lemon vinaigrette. The peppery bite of the greens cuts right through the richness of the 10 eggs and heavy cream.

If you're feeling fancy, a dollop of sour cream or a splash of vinegary hot sauce (like Tabasco) takes the savory notes of the smoked paprika to a new level. For a full brunch spread, serve it alongside some fresh fruit or even a light, Velvety Custard recipe if you're leaning into the egg theme for a holiday.

Debunking Common Breakfast Casserole Myths

One big misconception is that you must soak the bread overnight. While it's better, you can actually get away with a 30 minute soak if you're in a rush. The key is to press the bread down into the liquid every few minutes to force the absorption.

It won't be quite as velvety, but it'll still be miles ahead of a last minute scramble.

Another myth is that you can't use frozen sausage. You absolutely can, just make sure to thaw it completely before browning. If you cook it from frozen, it releases too much water and won't get that "sizzle" or the Maillard browning we’re looking for. The texture of the meat will end up chewy instead of crumbly.

Storage and Zero Waste Strategies

For leftovers, the fridge is your friend for up to 4 days. Keep the dish covered with a tight fitting lid or plastic wrap to prevent the bread from picking up "fridge smells." If you find yourself with leftover sourdough scraps that didn't make it into the 8 cups needed, don't toss them!

Turn those scraps into homemade croutons or breadcrumbs. Pulse them in a food blender and store them in the freezer. You can also use the leftover green onion ends the white parts by sticking them in a glass of water on your windowsill.

They'll regrow in a week, giving you a constant supply of fresh garnish for your next kitchen experiment.

Close-up of a breakfast casserole, showcasing its crusty edges, gooey cheese, and savory sausage chunks.

High in Sodium

⚠️

980 mg mg of sodium per serving (43% % of daily value)

The American Heart Association recommends limiting sodium intake to about 2,300mg per day for most adults.

Sodium Reduction Tips for Breakfast Sausage Bread Pudding

  • 🥓Sodium Conscious Sausage-25%

    Swap the regular pork breakfast sausage with a low-sodium or sodium free version. Many brands offer options with significantly reduced sodium content. This change can significantly reduce the overall sodium.

  • 🧀Reduce Cheese Amount-15%

    Cut back the amount of sharp cheddar cheese by half a cup to one cup. Cheese is a major source of sodium, so reducing it will make a big difference. Use a lower sodium cheese type, like Swiss.

  • 🧂Reduce Added Salt-10%

    Reduce the amount of kosher salt added to the recipe by half or eliminate it entirely. Taste the dish before adding any salt and adjust accordingly.

  • 🍞Low-Sodium Bread-10%

    Use a low-sodium bread for your bread pudding. Sourdough is generally higher in sodium than many other types of bread, so swapping it out would greatly help.

  • 🌿Enhance Flavor with Herbs

    Use fresh herbs like chives, parsley, or thyme to boost the flavor without adding sodium. Fresh herbs provide a bright, aromatic flavor that complements the other ingredients.

Estimated Reduction: Up to 60% less sodium (approximately 392 mg per serving)

Recipe FAQs

Can I substitute white bread for sourdough in this sausage casserole?

No, stick with sturdy bread. Soft white bread absorbs too much liquid and turns into a soggy, mushy layer during baking.

How long does the breakfast casserole need to soak before baking?

Refrigerate for at least two hours, overnight is optimal. The extended soak allows the dry bread to fully hydrate into a velvety, cohesive custard structure.

How to tell when the casserole is fully cooked?

Use a thin knife or thermometer to check the center. The center should register 160°F, and a knife inserted should come out mostly clean without liquid egg clinging to it.

Is it true that I must drain all the fat from the sausage before adding it?

No, completely draining all fat is unnecessary and detrimental. You should drain the excess grease, but a small amount of rendered fat seasons the bread beautifully; master the balance by leaving about one tablespoon.

How to prepare this casserole ahead of time for Christmas morning?

Assemble the entire dish, cover tightly, and refrigerate up to 24 hours. When ready to bake, add about 10 to 15 minutes to the initial covered baking time since it is going into the oven cold.

What cheese melts best for the crispy top layer?

Sharp cheddar provides the best flavor and melt profile. If you struggle with smooth melting, learn about fat emulsification; the same principle ensures sauces don't break in our Meat Sauce Recipe.

How to reheat a baked casserole slice without making it rubbery?

Bake on a tray covered with foil at 325°F for 10-12 minutes. Microwaving is fast but destroys the desirable crispy crust, so low and slow reheating is best for texture restoration.

Sausage Breakfast Casserole Recipe

Breakfast Casserole Recipe with Sausage: Baked Recipe Card
Breakfast Casserole Recipe with Sausage: Baked Recipe Card
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Preparation time:20 Mins
Cooking time:45 Mins
Servings:8 servings

Ingredients:

Instructions:

Nutrition Facts:

Calories592 kcal
Protein31 g
Fat41 g
Carbs24 g
Fiber1.5 g
Sugar5 g
Sodium980 mg

Recipe Info:

CategoryBreakfast
CuisineAmerican
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